Mastercam x5 surface software#
Mastercam x5 surface series#

The most important cutting parameters are the tool form, the feed rate, the tool lifting speed, the tool down speed and the spindle speed, etc. Surface finish is the final cutting process which can definitively determine the quality. Concretely, the size of workpiece is 10 mm, 10 mm and 20 mm respectively in the direction of X, Y and Z the origin of the workpiece is (0, 0, 0) the option of the tool path planning includes вЂњoutput the operation comments to NCIвЂќ, вЂњgenerate tool paths immediatelyвЂќ, вЂњsave the tool paths into MC9вЂќ and вЂњassign the tool number in sequenceвЂќ in the setting of cutter compensation number, the вЂњincreaseвЂќ is chosen and both of the length and radius of cutter are set as 0 in the computation of feed rate, the option вЂњaccording to the cutterвЂќ is chosen, and the maximum speed is 5000 RMP the material of workpiece is ALUMINUM mm-2024 the post-processors is MPFAN.

The work setting dialog box in Master CAM is shown in Figure 1. The size of workpiece and the coordinate frame are set already which can determine the moving scope of the physical tool correspondingly, the boundary, NC machining scope and the working scope can be determined by the setting of the original point and corner.

Mastercam x5 surface software#

In the computer-aided manufacturing software such as Master CAM, the effects of the different processing paths are compared in the same speed, tools, materials and other conditions.ДЎ) Setting the basic operating parameters Simulation of the Basic Parameter Settings The analysis and comparison realized by experimental machining and measurement can prove that the high precision and quality can be obtained in the injection mold milling.Дў.1. Research achievements will be used in the milling of the inner fillet of master mold or the outer arc of the mold heart.

This paper focuses on the finish milling of the mold surfaces, the comprehensive analysis and comparison of the surface milling by using different processing paths that are performed to achieve the high precision and the machining quality. But these studies have not performed more comprehensive analysis about the tool pathвЂ™s effect on the mold processing. Also, the technological parameters are studied for finding the most reasonable process parameter setting, so that the processing speed of the part can be improved markedly, and one aspect of the process setting is the tool path. MasterCAM is an widely used CAD/CAM software which can benefit the design and process the mould and die, but many studies are always focusing on using the MasterCAM to realize the automatic programming. Lots of papers are focusing on the milling processing of the injection mold, for example, many researches are devoted to studying the relations between the processing quality and the machining speed and feed rate, and also many studies are devoted to analyzing the difference of the dry milling and wet milling, which can markedly affect the processing quality, and many researches are focusing on studying that the different processing path can shorten the processing time and markedly increase the processing efficiency. The processing of the injection mold needs milling, grinding, EDM, and light etching process, etc., but the CNC milling process is still the fastest and the most economical way of achieving the main structure and shape of the molds. The results show that the milling effect of the arc isД«etter and the waste is minimal in the parallel milling along the Z-X or Z-Y Then the experimentalД¬utting processes are performed correspondingly and the surface roughness and theДЄccuracy are measured. Simulations of the milling process that are performed. At the same time, end miller, arc miller andД«all miller are respectively selected in the software. Parallel milling along the Z-X or Z-Y axis direction and the streamline WeД¬hoose three paths: the parallel milling along the X-Y axis direction, the in these simulations, but different processing paths are used. The same processing conditions with same parameters such as speed, material andДЇeed rate etc.

Mastercam x5 surface series#

In order to analyze how the tool path affects the roughness of the surfaceДЄfter milling, series of simulations are implemented in MasterCAM. Roughness is one of the most important evaluation indexes in machine cutting.